Custom Continuous Furnaces & Ovens
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Continuous Heat Treat Furnace and Quench.
A continuous austenitize quench and temper heat treat system. Built in 2001, this automated system is used to treat steel components for the military and defense. Visit our photo gallery for more Continuous Furnace and Oven photos.
Engineered Heavy Duty Design, Built to your Exact Specifications.
Kleenair Products Co. are the proven experts in custom continuous furnaces and continuous ovens. For more than 50 years, we have been engineering and manufacturing high performance, high capacity continuous furnaces and ovens for many industrial applications. All of our continuous furnaces are completely custom-designed and –built to meet our customers’ unique performance requirements. Contact us today for the custom continuous furnace or oven system you need.
Advanced Features & Controls for Enhanced Usability
Kleenair’s continuous furnaces and ovens are among the best and most dependable on the market. With a host of exclusive, proprietary features, these furnaces deliver unparalleled performance and usability in even the most demanding applications. All of our continuous ovens and furnaces meet NFPA 86 and OSHA requirements.
Robust Conveying Systems & Support Structures
The conveying systems and related support structures of our continuous furnaces/ovens feature heavy duty design and construction. These systems incorporate sturdy bearings, rollers, and supports for reliable loading and unloading of materials.
As needed, Kleenair can also provide automated material handling systems for the load and/or unload side of your furnace or oven. We can incorporate custom robotic material handling solutions that are designed to meet your specific requirements, or provide off-the-shelf modules from Fanuc, Siemens, and other top robotics manufacturers.
Premium Quality Door Components
A continuous furnace’s door seals, door hinges, and door actuators play a key role in its performance and temperature uniformity. Kleenair manufactures the industry’s best furnace door systems. All our continuous furnaces and ovens benefit from the reliable thermal seals, durability, and fast, easy action of our often-imitated, never-duplicated door technology.
Innovative Controls & HMIs
Every Kleenair continuous furnace and oven features an advanced control system for unmatched ease of use. Our customized HMIs (human-machine interfaces) provide all the control capabilities your process requires, with no unnecessary features that you won’t use cluttering up the control panel. Engineered for intuitive operation, our control systems can also be integrated with your facility’s computer network for remote use.
Material- and part-tracking systems can be incorporated into your custom continuous furnace, as needed. Our tracking technology lets you follow the workpiece through the entire process, and provides recordable and verifiable process information for every piece that exits your furnace.
State-of-the-Art Combustion Systems & Reliable Temperature Uniformity
Because a continuous furnace is always firing, fuel and energy savings are important. Kleenair’s advanced combustion systems reduce the cost of heating your furnace, while proven insulation techniques minimize heat loss and help maintain a consistent internal temperature. Our continuous ovens and furnaces conform to AMS 2750 standards for temperature uniformity.
Types of Custom Continuous Furnaces and Ovens
A rotary hearth furnace features a rotating worktable inside that carries workpieces from the load door the unload door (a single door can be used for load/unload, if preferred). Temperature and rotational speed can be modified to match your process requirements.
In a roller hearth furnace, motor-driven rollers for a “conveyor belt” to transport workpieces from the load door to the unload door, at the ideal speed for your unique process. Kleenair’s heavy duty roller bearings are designed to minimize load for long working life.
Kleenair walking beam furnaces and ovens use an automated, multi-rail “walking beam” system to move workpieces through the process area one step at a time. Robust designs and engineering ensure reliable, consistent movement and precise heat times.
Our pusher furnaces and ovens are capable of operating at the highest temperatures of any of our continuous furnaces. Parts or materials are placed on trays, which are then pushed through the furnace on rails by hydraulic or pneumatic cylinders for reliable processing.
Kleenair Continuous Furnace Features
While each of our custom continuous furnaces and ovens is designed for a different application, they all feature:
- High capacity work envelopes
- Refractories specially designed for extremely high operating temperatures
- Heavy duty conveying systems and supports
- The industry’s best door seals, door hinges, and door actuators
- Natural gas or electric heat
- State-of-the-art control systems/HMIs for enhanced usability
- Heavy duty construction for durability and longevity
- NFPA 86 and OSHA compliance
Contact Us for A Custom Continuous Oven or Continuous Furnace
Kleenair is the industry leader in custom continuous ovens and furnaces. We can design, engineer, manufacture, and install a custom continuous furnace that meets your unique application and performance requirements. Request a quote on a custom continuous oven/continuous furnace, or contact Kleenair to discuss your project.